Elastofirm | One-Stop-Shop Rubber Partner

Automotive Industry Solutions

High-performance rubber solutions for the demanding
automotive sector

Industry overview

The automotive industry demands the highest standards of performance, durability, and safety. Our rubber compounds and sealing solutions are
engineered to meet these stringent requirements while maintaining cost-effectiveness.

From engine seals to weatherstripping, our automotive solutions help manufacturers achieve superior performance in extreme conditions including
temperature variations, chemical exposure, and mechanical stress.

We work closely with automotive OEMs and Tier 1 suppliers to develop custom solutions that meet specific application requirements and industry
standards.

Application areas

Engine & Powertrain

Critical sealing solutions for engine components and powertrain systems

  • Engine gaskets and seals
  • Transmission seals
  • Fuel system components
  • Turbocharger seals
Body & Exterior

Weather sealing and exterior protection systems

  • Door weatherstrips
  • Window seals
  • Sunroof seals
  • Trunk and hood seals
Suspension & Chassis

Vibration control and sealing for chassis components

  • Shock absorber seals
  • Bushing components
  • CV joint boots
  • Brake system seals

Challenges & solutions

Challenge:

Managing thermal shock from -40°C cold starts to +175°C turbocharger applications with temperature cycling 500+ times annually

Our solution:

HNBR and FKM compounds engineered with thermal stabilizers and optimized cure systems, achieving >95% retention of mechanical properties after 2000 thermal cycles

Challenge:

Preventing seal degradation from new bio-fuel blends (E85) and synthetic lubricants causing 40% volume swell in standard rubbers

Our solution:

Fluoroelastomer (FKM) formulations with enhanced chemical crosslink density, achieving <5% volume change in aggressive media while maintaining 90% compression set resistance

Challenge:

Meeting 150,000km+ durability targets while reducing weight by 25% for improved fuel efficiency

Our solution:

Lightweight HNBR compounds with 30% higher tensile strength (>25 MPa) and advanced fatigue resistance, validated through 2 million cycle dynamic testing protocols

Benefits

Enhanced Vehicle Performance

Superior sealing reduces leakage, improves efficiency, and extends component life

Cost Optimization

Tailored compounds balance performance requirements with cost-effectiveness

Regulatory Compliance

All materials meet automotive industry standards including REACH, RoHS, and OEM specifications

Reduced Warranty Claims

High-quality sealing solutions minimize field failures and warranty costs

Common materials

Ready to discuss?

Get in touch with our experts to find the perfect solution for your application.

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